Emerald Green Glass

 

Jesus' entry into Jerusalem, walking on palm leaves.
 Pietro Lorenzetti 1320

For Western Christians, Easter week begins with "Palm Sunday," a feast day that falls on the Sunday before Easter and celebrates Jesus' entry into Jerusalem. His procession is said to have included his followers laying palm tree leaves before him along his path. The connection to seventeenth century priest and glassmaker Antonio Neri is this: In his book L'Arte Vetraria, Neri describes his very best green glass with a colloquial expression; saying the recipe "carries the palm" for all other greens.   

Saint Justina of Padua with a palm frond,
Bartolo Montagna 1490s

In his book, Neri presents a string of recipes for variations of green glass. Finally, in chapter 35, he presents his ultimate green, which he titles: "Another Green, Which 'Carries the Palm' for All Other Greens, Invented by Me." The phrase "carries the palm" alludes to the biblical story of Jesus entering Jerusalem, in which the people welcomed him by laying down cloth and palm branches on the ground in his path. Even before that, the palm branch served as a symbol of victory; in ancient Greece, palm fronds were awarded to victorious athletes. Later in history, Roman lawyers who won a case decorated their doors with palm leaves.

Copper Sulfate (vitriol of copper)

Cristallino was a mid-grade glass made with a soda based plant ash from the Levant which Neri called "rocchetta." For this recipe, he blends it with common glass, and adds red lead oxide to the mix, in effect forming an early version of what we now call lead crystal. He "cleans" the glass by using the well-established technique of flinging the molten glass into a large tub of clean water. This had the effect of "washing out" excess glass salt (flux). In addition, it provided the opportunity to sort through the fragments to remove any undissolved metallic lead. Lead that did not go into the glass had the tendency to collect at the bottom of the clay crucible as lumps of molten metal. It could then eat a hole in the vessel, resulting in a glass-shop disaster, as Neri warns: 

All lead precipitating out of the glass must be removed with diligence, throwing it away, so that it does not make the bottom of the crucible break out, as can happen. Return the glass that was thrown in water to the crucible and leave it to clarify for a day. Then add the color using the powder, made chemically by the dry distillation of vitriol of copper [chapter 31]. Also, add a little crocus of iron, but very little. The result will be a most marvelous beautiful green, the best that I ever made. It will seem just like an emerald of ancient oriental rock, and you can use it in every sort of job.

The "crocus of iron" mentioned above is simply iron oxide or 'rust' as it is more commonly known. The "vitriol of copper" he refers to is copper sulfate. Neri forms it in a laborious process that involves cutting copper sheet into small, coin-sized pieces, mixing it with sulfur, heating in the furnace and then reprocessing it several times. The result is then added to water and the soluble part is further processed, filtered and evaporated. The final product is a pure blue crystalline material that has uses for our alchemist that go far beyond glassmaking, as he alludes to in the final sentence of the book:

Although I have placed here the way to make this powder with much clarity, do not presuppose that I have described a way to make something ordinary, but rather a true treasure of nature, and this for the delight of kind and curious spirits.

*This post first appeared her in a slightly different form on 25 October 2013.

Golden Yellow Glass

Yellow Neon Chandelier, 1995

Dale Chihuly.

(Columbus, Indiana Visitors Center). 

"Very few people know how to make colors like golden yellow and solid red well. These are difficult and troublesome in the art of glassmaking, since in making them you must stick precisely to the doses, the timing, the details and the materials as prescribed. The smallest error will cause everything to be ruined, and the colors to be irreparably spoiled. Therefore, you must be on guard not to make mistakes. [1]

So says Antonio Neri in his groundbreaking 1612 book of glass recipes, L’Arte Vetraria. Elsewhere he warns in several places not to add “tartar” to any glass destined for yellow pigmentation. Tartar was a common additive to boost the ‘sparkle’ of a glass because it contained a high level of potassium carbonates. These converted to potassium oxide in the melt, which has a higher refractive index than the usual glass flux, sodium oxide. However, his actual glass recipes tend to contradict this advice. 

Neri says of his “fern glass,” which is entirely potassium based:

…This frit can be given a wonderful golden yellow color provided there is no tartar salt within, as described in the caution, because then golden yellow will not emerge. This crystal is given to a golden yellow that is far more beautiful and pleasant than can be achieved in cristallo made with Levantine polverino salt and with this crystal unlike the other, every kind of job can be done. [2]

“Polverino” was a sodium based plant product used in many of Neri’s glass recipes, which he says was derived from the Kali plant grown in the Levant. The plot thickens when, for yellow, he recommends substituting ‘rocchetta’ another soda based Kali derivative. 

His primary recipe for golden yellow is #46, in which he reveals two ingredients responsible for the color, paradoxically, one of them, in direct contradiction to his previous advice, is tartar: “For every 100 pounds of [glass], add 1 pound of tartar from the dregs of red wine. Use large pieces well vitrified naturally in bottles of wine, because the powder is no good. Crush these raw dregs well, and pass them through a fine sieve. For every 1 pound of these dregs, add 1 pound of prepared Piedmont manganese…” [3] To this he adds the advice that “the powder is always given in parts and given [to the frit], not to the fused glass, because then it will not tint.”

He also offers advice to add more or less pigment depending on the intended use of the glass: more for thin items, less for heavier ones. “For larger [thick] spit beads, it is said that at Murano they reduce the dose of [wine] dregs and manganese by nearly half.”

For Neri’s lead glass, he uses a different combination, this time pairing copper sulfate with iron oxide: “Take 16 pounds of cristallo frit and 16 pounds of lead calx. Mix them well and pass them through a sieve. To this material, add 6 ounces of thrice cooked copper, made with flakes of the kettle-smiths [chapter 28], and 2 pennyweight of iron crocus made with vinegar [chapter 17].” He goes on to advise, “If it leans toward greenishness, add a little iron crocus, which will remove the greenishness and will bring out a yellow color of the most beautiful gold.

Yellow is one of several colors that iron oxide can form in glass, and is used frequently in low-fire pottery glazes. In that realm, it has a reputation as a difficult, unstable color, as Neri alludes to in his warnings. But in modern, higher temperature borosilicate glass, iron oxide is relied on for a nice yellow. In modern soda-lime glass, cadmium, titanium or the exotic praseodymium are more likely choices. They produced bright reliable color that is stable at the higher temperatures of modern operations. In lead glass, selenium is the modern favorite for yellow.

[1] Neri 1612, ch. 45.
[2] ibid, ch 5.
[3] ibid, ch 46.

Carrying the Palm

Jesus' entry into Jerusalem, walking on palm leaves.
 Pietro Lorenzetti 1320

For Western Christians, this week began with "Palm Sunday," a feast day that falls on the Sunday before Easter and celebrates Jesus' entry into Jerusalem. His procession is said to have included his followers laying palm tree leaves before him along his path. The connection to seventeenth century priest and glassmaker Antonio Neri is this: In his book L'Arte Vetraria, Neri describes his very best green glass with a colloquial expression; saying the recipe "carries the palm" for all other greens.   

Saint Justina of Padua with a palm frond,
Bartolo Montagna 1490s

In his book, Neri presents a string of recipes for variations of green glass. Finally, in chapter 35, he presents his ultimate green, which he titles: "Another Green, Which 'Carries the Palm' for All Other Greens, Invented by Me." The phrase "carries the palm" alludes to the biblical story of Jesus entering Jerusalem, in which the people welcomed him by laying down cloth and palm branches on the ground in his path. Even before that, the palm branch served as a symbol of victory; in ancient Greece, palm fronds were awarded to victorious athletes. Later in history, Roman lawyers who won a case decorated their doors with palm leaves.

Copper Sulfate (vitriol of copper)

Cristallino was a mid-grade glass made with a soda based plant ash from the Levant which Neri called "rocchetta." For this recipe, he blends it with common glass, and adds red lead oxide to the mix, in effect forming an early version of what we now call lead crystal. He "cleans" the glass by using the well-established technique of flinging the molten glass into a large tub of clean water. This had the effect of "washing out" excess glass salt (flux). In addition, it provided the opportunity to sort through the fragments to remove any undissolved metallic lead. Lead that did not go into the glass had the tendency to collect at the bottom of the clay crucible as lumps of molten metal. It could then eat a hole in the vessel, resulting in a glass-shop disaster, as Neri warns: 

All lead precipitating out of the glass must be removed with diligence, throwing it away, so that it does not make the bottom of the crucible break out, as can happen. Return the glass that was thrown in water to the crucible and leave it to clarify for a day. Then add the color using the powder, made chemically by the dry distillation of vitriol of copper [chapter 31]. Also, add a little crocus of iron, but very little. The result will be a most marvelous beautiful green, the best that I ever made. It will seem just like an emerald of ancient oriental rock, and you can use it in every sort of job.

The "crocus of iron" mentioned above is simply iron oxide or 'rust' as it is more commonly known. The "vitriol of copper" he refers to is copper sulfate. Neri forms it in a laborious process that involves cutting copper sheet into small, coin-sized pieces, mixing it with sulfur, heating in the furnace and then reprocessing it several times. The result is then added to water and the soluble part is further processed, filtered and evaporated. The final product is a pure blue crystalline material that has uses for our alchemist that go far beyond glassmaking, as he alludes to in the final sentence of the book:

Although I have placed here the way to make this powder with much clarity, do not presuppose that I have described a way to make something ordinary, but rather a true treasure of nature, and this for the delight of kind and curious spirits.

*This post first appeared her in a slightly different form on 25 October 2013.

Golden Yellow Glass

Yellow Neon Chandelier, 1995

Dale Chihuly.

(Columbus, Indiana Visitors Center). 

"Very few people know how to make colors like golden yellow and solid red well. These are difficult and troublesome in the art of glassmaking, since in making them you must stick precisely to the doses, the timing, the details and the materials as prescribed. The smallest error will cause everything to be ruined, and the colors to be irreparably spoiled. Therefore, you must be on guard not to make mistakes. [1]

So says Antonio Neri in his groundbreaking 1612 book of glass recipes, L’Arte Vetraria. Elsewhere he warns in several places not to add “tartar” to any glass destined for yellow pigmentation. Tartar was a common additive to boost the ‘sparkle’ of a glass because it contained a high level of potassium carbonates. These converted to potassium oxide in the melt, which has a higher refractive index than the usual glass flux, sodium oxide. However, his actual glass recipes tend to contradict this advice. 

Neri says of his “fern glass,” which is entirely potassium based:

…This frit can be given a wonderful golden yellow color provided there is no tartar salt within, as described in the caution, because then golden yellow will not emerge. This crystal is given to a golden yellow that is far more beautiful and pleasant than can be achieved in cristallo made with Levantine polverino salt and with this crystal unlike the other, every kind of job can be done. [2]

“Polverino” was a sodium based plant product used in many of Neri’s glass recipes, which he says was derived from the Kali plant grown in the Levant. The plot thickens when, for yellow, he recommends substituting ‘rocchetta’ another soda based Kali derivative. 

His primary recipe for golden yellow is #46, in which he reveals two ingredients responsible for the color, paradoxically, one of them, in direct contradiction to his previous advice, is tartar: “For every 100 pounds of [glass], add 1 pound of tartar from the dregs of red wine. Use large pieces well vitrified naturally in bottles of wine, because the powder is no good. Crush these raw dregs well, and pass them through a fine sieve. For every 1 pound of these dregs, add 1 pound of prepared Piedmont manganese…” [3] To this he adds the advice that “the powder is always given in parts and given [to the frit], not to the fused glass, because then it will not tint.”

He also offers advice to add more or less pigment depending on the intended use of the glass: more for thin items, less for heavier ones. “For larger [thick] spit beads, it is said that at Murano they reduce the dose of [wine] dregs and manganese by nearly half.”

For Neri’s lead glass, he uses a different combination, this time pairing copper sulfate with iron oxide: “Take 16 pounds of cristallo frit and 16 pounds of lead calx. Mix them well and pass them through a sieve. To this material, add 6 ounces of thrice cooked copper, made with flakes of the kettle-smiths [chapter 28], and 2 pennyweight of iron crocus made with vinegar [chapter 17].” He goes on to advise, “If it leans toward greenishness, add a little iron crocus, which will remove the greenishness and will bring out a yellow color of the most beautiful gold.

Yellow is one of several colors that iron oxide can form in glass, and is used frequently in low-fire pottery glazes. In that realm, it has a reputation as a difficult, unstable color, as Neri alludes to in his warnings. But in modern, higher temperature borosilicate glass, iron oxide is relied on for a nice yellow. In modern soda-lime glass, cadmium, titanium or the exotic praseodymium are more likely choices. They produced bright reliable color that is stable at the higher temperatures of modern operations. In lead glass, selenium is the modern favorite for yellow.

[1] Neri 1612, ch. 45.
[2] ibid, ch 5.
[3] ibid, ch 46.

Golden Yellow Glass

Yellow Neon Chandelier, 1995

Dale Chihuly.

(Columbus, Indiana Visitors Center). 

"Very few people know how to make colors like golden yellow and solid red well. These are difficult and troublesome in the art of glassmaking, since in making them you must stick precisely to the doses, the timing, the details and the materials as prescribed. The smallest error will cause everything to be ruined, and the colors to be irreparably spoiled. Therefore, you must be on guard not to make mistakes. [1]

So says Antonio Neri in his groundbreaking 1612 book of glass recipes, L’Arte Vetraria. Elsewhere he warns in several places not to add “tartar” to any glass destined for yellow pigmentation. Tartar was a common additive to boost the ‘sparkle’ of a glass because it contained a high level of potassium carbonates. These converted to potassium oxide in the melt, which has a higher refractive index than the usual glass flux, sodium oxide. However, his actual glass recipes tend to contradict this advice. 

Neri says of his “fern glass,” which is entirely potassium based:

…This frit can be given a wonderful golden yellow color provided there is no tartar salt within, as described in the caution, because then golden yellow will not emerge. This crystal is given to a golden yellow that is far more beautiful and pleasant than can be achieved in cristallo made with Levantine polverino salt and with this crystal unlike the other, every kind of job can be done. [2]

“Polverino” was a sodium based plant product used in many of Neri’s glass recipes, which he says was derived from the Kali plant grown in the Levant. The plot thickens when, for yellow, he recommends substituting ‘rocchetta’ another soda based Kali derivative. 

His primary recipe for golden yellow is #46, in which he reveals two ingredients responsible for the color, paradoxically, one of them, in direct contradiction to his previous advice, is tartar: “For every 100 pounds of [glass], add 1 pound of tartar from the dregs of red wine. Use large pieces well vitrified naturally in bottles of wine, because the powder is no good. Crush these raw dregs well, and pass them through a fine sieve. For every 1 pound of these dregs, add 1 pound of prepared Piedmont manganese…” [3] To this he adds the advice that “the powder is always given in parts and given [to the frit], not to the fused glass, because then it will not tint.”

He also offers advice to add more or less pigment depending on the intended use of the glass: more for thin items, less for heavier ones. “For larger [thick] spit beads, it is said that at Murano they reduce the dose of [wine] dregs and manganese by nearly half.”

For Neri’s lead glass, he uses a different combination, this time pairing copper sulfate with iron oxide: “Take 16 pounds of cristallo frit and 16 pounds of lead calx. Mix them well and pass them through a sieve. To this material, add 6 ounces of thrice cooked copper, made with flakes of the kettle-smiths [chapter 28], and 2 pennyweight of iron crocus made with vinegar [chapter 17].” He goes on to advise, “If it leans toward greenishness, add a little iron crocus, which will remove the greenishness and will bring out a yellow color of the most beautiful gold.

Yellow is one of several colors that iron oxide can form in glass, and is used frequently in low-fire pottery glazes. In that realm, it has a reputation as a difficult, unstable color, as Neri alludes to in his warnings. But in modern, higher temperature borosilicate glass, iron oxide is relied on for a nice yellow. In modern soda-lime glass, cadmium, titanium or the exotic praseodymium are more likely choices. They produced bright reliable color that is stable at the higher temperatures of modern operations. In lead glass, selenium is the modern favorite for yellow.

[1] Neri 1612, ch. 45.
[2] ibid, ch 5.
[3] ibid, ch 46.

Carries the Palm

Jesus' entry into Jerusalem, walking on palm leaves.
 Pietro Lorenzetti 1320

For Western Christians, this week began with "Palm Sunday," a feast day that falls on the Sunday before Easter and celebrates Jesus' entry into Jerusalem. His procession is said to have included his followers laying palm tree leaves before him along his path. The connection to seventeenth century priest and glassmaker Antonio Neri is this: In his book L'Arte Vetraria, Neri describes his very best green glass with a colloquial expression; saying the recipe "carries the palm" for all other greens.   

Saint Justina of Padua with a palm frond,
Bartolo Montagna 1490s

In his book, Neri presents a string of recipes for variations of green glass. Finally, in chapter 35, he presents his ultimate green, which he titles: "Another Green, Which 'Carries the Palm' for All Other Greens, Invented by Me." The phrase "carries the palm" alludes to the biblical story of Jesus entering Jerusalem, in which the people welcomed him by laying down cloth and palm branches on the ground in his path. Even before that, the palm branch served as a symbol of victory; in ancient Greece, palm fronds were awarded to victorious athletes. Later in history, Roman lawyers who won a case decorated their doors with palm leaves.

Copper Sulfate (vitriol of copper)

Cristallino was a mid-grade glass made with a soda based plant ash from the Levant which Neri called "rocchetta." For this recipe, he blends it with common glass, and adds red lead oxide to the mix, in effect forming an early version of what we now call lead crystal. He "cleans" the glass by using the well-established technique of flinging the molten glass into a large tub of clean water. This had the effect of "washing out" excess glass salt (flux). In addition, it provided the opportunity to sort through the fragments to remove any undissolved metallic lead. Lead that did not go into the glass had the tendency to collect at the bottom of the clay crucible as lumps of molten metal. It could then eat a hole in the vessel, resulting in a glass-shop disaster, as Neri warns: 

All lead precipitating out of the glass must be removed with diligence, throwing it away, so that it does not make the bottom of the crucible break out, as can happen. Return the glass that was thrown in water to the crucible and leave it to clarify for a day. Then add the color using the powder, made chemically by the dry distillation of vitriol of copper [chapter 31]. Also, add a little crocus of iron, but very little. The result will be a most marvelous beautiful green, the best that I ever made. It will seem just like an emerald of ancient oriental rock, and you can use it in every sort of job.

The "crocus of iron" mentioned above is simply iron oxide or 'rust' as it is more commonly known. The "vitriol of copper" he refers to is copper sulfate. Neri forms it in a laborious process that involves cutting copper sheet into small, coin-sized pieces, mixing it with sulfur, heating in the furnace and then reprocessing it several times. The result is then added to water and the soluble part is further processed, filtered and evaporated. The final product is a pure blue crystalline material that has uses for our alchemist that go far beyond glassmaking, as he alludes to in the final sentence of the book:

Although I have placed here the way to make this powder with much clarity, do not presuppose that I have described a way to make something ordinary, but rather a true treasure of nature, and this for the delight of kind and curious spirits.

*This post first appeared her in a slightly different form on 25 October 2013.

Roasting the Frit

Diderot & d'Alembert, L'Encyclopédie (1772)
Raking Out Roasted Frit

Making glass from raw materials involves several steps. In his 1612 book on glassmaking, L'Arte Vetraria, Antonio Neri breaks the process down into parts so that, "given a bit of experience and practice, as long as you do not purposely foul-up, it will be impossible to fail." Pure white sand, or preferably quartz river stones which Neri calls "tarso" is broken up and pulverized into a fine powder. The initial work can be done by heating the stones in a furnace, then dropping them into a vat of clean cold water, where they will fracture due to the thermal shock. The process was often repeated multiple times. From there, the pieces are pulverized in a stone mortar and pestle. Stone, because metal tools would contaminate the quartz, and in the end tint the glass. Finally, a powder is obtained by grinding with a stone tool on a flat granite "porphyry stone." This powdered quartz is the main ingredient of glass.

The second critical ingredient is the flux, what Neri calls "glass salt" or "soda." This can be obtained from mineral sources, but European glassmakers in the seventeenth century extracted all their salt from certain plants. The powdered quartz was mixed with the salt and a third ingredient, which is critical, lime. Lime is simply calcium oxide used by builders to make cement. It is nothing more than pulverized seashells roasted to a high temperature. Neri advises using two pounds of lime for every hundred pounds of salt. He specifies that it should be added to all his frit recipes, but it is not clear that he understood its critical importance; without lime, the glass would be subject to attack by mere water, eventually decomposing. This mixture of soda, lime and silica when heated in a kiln would chemically react forming "frit." The combined materials were raked around in a kiln for a long period (many hours) and finally formed nut sized pieces. It was cooled and heaped into piles in dry cellars where it was aged for a time. This is where some chemical "magic" in glassmaking takes place. The glass salt or soda dramatically lowers the melting temperature of the quartz, all the way down to a point that was easily achieved in a wood fired furnace. When a batch of glass was made, the aged frit was then melted in furnace crucibles and skimmed to remove excess salt, which floated on the surface; it could foul the glass, and smelled terrible. The melted glass, now ready to work, was sometimes colored and finally made into objects by gaffers. 

Neri obtained his glass salt from products shipped by traders from the Levant (eastern Mediterranean). It was supplied as the dried, partially charred remains of special plants that grow in arid seaside conditions; 'Kali' and 'Soda'. Shipping them this way cut down on weight and volume, and prevented rotting. These plants contain large amounts of sodium carbonates. This is a white powder, chemically identical to what we know as "washing soda." He advises, 

In buying either of these make sure it is richly salted. This may be determined by touching it with the tongue in order to taste its saltiness; but the surest way of all is to do a test in a crucible and to see if it contains much sand or stones, a thing common in this art and very well known by glass conciatori.

He crushes any large pieces of the product in a stone mortar, and sifts the result through a fine screen, ensuring that most of what remains is salt.  

As the common proverb of the art of glassmaking says: a fine sieve and dry wood bring honor to the furnace. Then with any of these sodas, 100 pounds of soda ordinarily requires 85 to 90 pounds of tarso.

Neri sets up large cauldrons of clean water over brickwork stoves, adds the plant product and boils the water. He strains the insoluble parts out and reduces the liquid by evaporation until crystals of the salt start to form on the surface. He skims these off and continues the process. Finally he carefully dries the product. Our glassmaker describes several variations of this process, including one in which he takes extreme measures to ensure the purity of the salt and clarity of the finished glass. In all, this is a task that could easily take several weeks to perform for the amount of frit to fill a single pot for the gaffer to work.

Not content with the established materials, our glassmaker experimented extensively with other plants: 

[U]se the husks and stalks of fava beans after the farmhands have thrashed and shelled them. With the rules and diligence prescribed for the Levantine polverino salt, extract the salt from this ash, which will be marvelous, and from which a frit can be made using well-sifted white tarso, as is described throughout this work. A very noble frit will result, which in the crucible will make a crystal of all beauty. The same may be made from the ashes of cabbages, or a thorn bush that bears small fruit, called the blackberry, even from millet, rush, marsh reeds, and from many other plants that will relinquish their salt. *

*These other plants produce potassium carbonate salts with similar properties to sodium carbonate.

** This post first appeared here 9 December 2013.

Golden Yellow Glass

Yellow Neon Chandelier, 1995

Dale Chihuly.

(Columbus, Indiana Visitors Center). 

"Very few people know how to make colors like golden yellow and solid red well. These are difficult and troublesome in the art of glassmaking, since in making them you must stick precisely to the doses, the timing, the details and the materials as prescribed. The smallest error will cause everything to be ruined, and the colors to be irreparably spoiled. Therefore, you must be on guard not to make mistakes. [1]

So says Antonio Neri in his groundbreaking 1612 book of glass recipes, L’Arte Vetraria. Elsewhere he warns in several places not to add “tartar” to any glass destined for yellow pigmentation. Tartar was a common additive to boost the ‘sparkle’ of a glass because it contained a high level of potassium carbonates. These converted to potassium oxide in the melt, which has a higher refractive index than the usual glass flux, sodium oxide. However, his actual glass recipes tend to contradict this advice. 

Neri says of his “fern glass,” which is entirely potassium based:

…This frit can be given a wonderful golden yellow color provided there is no tartar salt within, as described in the caution, because then golden yellow will not emerge. This crystal is given to a golden yellow that is far more beautiful and pleasant than can be achieved in cristallo made with Levantine polverino salt and with this crystal unlike the other, every kind of job can be done. [2]

“Polverino” was a sodium based plant product used in many of Neri’s glass recipes, which he says was derived from the Kali plant grown in the Levant. The plot thickens when, for yellow, he recommends substituting ‘rocchetta’ another soda based Kali derivative. 

His primary recipe for golden yellow is #46, in which he reveals two ingredients responsible for the color, paradoxically, one of them, in direct contradiction to his previous advice, is tartar: “For every 100 pounds of [glass], add 1 pound of tartar from the dregs of red wine. Use large pieces well vitrified naturally in bottles of wine, because the powder is no good. Crush these raw dregs well, and pass them through a fine sieve. For every 1 pound of these dregs, add 1 pound of prepared Piedmont manganese…” [3] To this he adds the advice that “the powder is always given in parts and given [to the frit], not to the fused glass, because then it will not tint.”

He also offers advice to add more or less pigment depending on the intended use of the glass: more for thin items, less for heavier ones. “For larger [thick] spit beads, it is said that at Murano they reduce the dose of [wine] dregs and manganese by nearly half.”

For Neri’s lead glass, he uses a different combination, this time pairing copper sulfate with iron oxide: “Take 16 pounds of cristallo frit and 16 pounds of lead calx. Mix them well and pass them through a sieve. To this material, add 6 ounces of thrice cooked copper, made with flakes of the kettle-smiths [chapter 28], and 2 pennyweight of iron crocus made with vinegar [chapter 17].” He goes on to advise, “If it leans toward greenishness, add a little iron crocus, which will remove the greenishness and will bring out a yellow color of the most beautiful gold.

Yellow is one of several colors that iron oxide can form in glass, and is used frequently in low-fire pottery glazes. In that realm, it has a reputation as a difficult, unstable color, as Neri alludes to in his warnings. But in modern, higher temperature borosilicate glass, iron oxide is relied on for a nice yellow. In modern soda-lime glass, cadmium, titanium or the exotic praseodymium are more likely choices. They produced bright reliable color that is stable at the higher temperatures of modern operations. In lead glass, selenium is the modern favorite for yellow.

[1] Neri 1612, ch. 45.
[2] ibid, ch 5.
[3] ibid, ch 46.

Carries the palm

Jesus' entry into Jerusalem, walking on palm leaves.
 Pietro Lorenzetti 1320

For Western Christians, this week began with "Palm Sunday," a feast day that falls on the Sunday before Easter and celebrates Jesus' entry into Jerusalem. His procession is said to have included his followers laying palm tree leaves before him along his path. The connection to seventeenth century priest and glassmaker Antonio Neri is this: In his book L'Arte Vetraria, Neri describes his very best green glass with a colloquial expression; saying the recipe "carries the palm" for all other greens.   

Saint Justina of Padua with a palm frond,
Bartolo Montagna 1490s

In his book, Neri presents a string of recipes for variations of green glass. Finally, in chapter 35, he presents his ultimate green, which he titles: "Another Green, Which 'Carries the Palm' for All Other Greens, Invented by Me." The phrase "carries the palm" alludes to the biblical story of Jesus entering Jerusalem, in which the people welcomed him by laying down cloth and palm branches on the ground in his path. Even before that, the palm branch served as a symbol of victory; in ancient Greece, palm fronds were awarded to victorious athletes. Later in history, Roman lawyers who won a case decorated their doors with palm leaves.

Copper Sulfate (vitriol of copper)

Cristallino was a mid-grade glass made with a soda based plant ash from the Levant which Neri called "rocchetta." For this recipe, he blends it with common glass, and adds red lead oxide to the mix, in effect forming an early version of what we now call lead crystal. He "cleans" the glass by using the well-established technique of flinging the molten glass into a large tub of clean water. This had the effect of "washing out" excess glass salt (flux). In addition, it provided the opportunity to sort through the fragments to remove any undissolved metallic lead. Lead that did not go into the glass had the tendency to collect at the bottom of the clay crucible as lumps of molten metal. It could then eat a hole in the vessel, resulting in a glass-shop disaster, as Neri warns: 

All lead precipitating out of the glass must be removed with diligence, throwing it away, so that it does not make the bottom of the crucible break out, as can happen. Return the glass that was thrown in water to the crucible and leave it to clarify for a day. Then add the color using the powder, made chemically by the dry distillation of vitriol of copper [chapter 31]. Also, add a little crocus of iron, but very little. The result will be a most marvelous beautiful green, the best that I ever made. It will seem just like an emerald of ancient oriental rock, and you can use it in every sort of job.

The "crocus of iron" mentioned above is simply iron oxide or 'rust' as it is more commonly known. The "vitriol of copper" he refers to is copper sulfate. Neri forms it in a laborious process that involves cutting copper sheet into small, coin-sized pieces, mixing it with sulfur, heating in the furnace and then reprocessing it several times. The result is then added to water and the soluble part is further processed, filtered and evaporated. The final product is a pure blue crystalline material that has uses for our alchemist that go far beyond glassmaking, as he alludes to in the final sentence of the book:

Although I have placed here the way to make this powder with much clarity, do not presuppose that I have described a way to make something ordinary, but rather a true treasure of nature, and this for the delight of kind and curious spirits.

*This post first appeared her in a slightly different form on 25 October 2013.

Roasting the Frit

Diderot & d'Alembert, L'Encyclopédie (1772)
Raking Out Roasted Frit

Making glass from raw materials involves several steps. In his 1612 book on glassmaking, L'Arte Vetraria, Antonio Neri breaks the process down into parts so that, "given a bit of experience and practice, as long as you do not purposely foul-up, it will be impossible to fail." Pure white sand, or preferably quartz river stones which Neri calls "tarso" is broken up and pulverized into a fine powder. The initial work can be done by heating the stones in a furnace, then dropping them into a vat of clean cold water, where they will fracture due to the thermal shock. The process was often repeated multiple times. From there, the pieces are pulverized in a stone mortar and pestle. Stone, because metal tools would contaminate the quartz, and in the end tint the glass. Finally, a powder is obtained by grinding with a stone tool on a flat granite "porphyry stone." This powdered quartz is the main ingredient of glass.

The second critical ingredient is the flux, what Neri calls "glass salt" or "soda." This can be obtained from mineral sources, but European glassmakers in the seventeenth century extracted all their salt from certain plants. The powdered quartz was mixed with the salt and a third ingredient, which is critical, lime. Lime is simply calcium oxide used by builders to make cement. It is nothing more than pulverized seashells roasted to a high temperature. Neri advises using two pounds of lime for every hundred pounds of salt. He specifies that it should be added to all his frit recipes, but it is not clear that he understood its critical importance; without lime, the glass would be subject to attack by mere water, eventually decomposing. This mixture of soda, lime and silica when heated in a kiln would chemically react forming "frit." The combined materials were raked around in a kiln for a long period (many hours) and finally formed nut sized pieces. It was cooled and heaped into piles in dry cellars where it was aged for a time. This is where some chemical "magic" in glassmaking takes place. The glass salt or soda dramatically lowers the melting temperature of the quartz, all the way down to a point that was easily achieved in a wood fired furnace. When a batch of glass was made, the aged frit was then melted in furnace crucibles and skimmed to remove excess salt, which floated on the surface; it could foul the glass, and smelled terrible. The melted glass, now ready to work, was sometimes colored and finally made into objects by gaffers. 

Neri obtained his glass salt from products shipped by traders from the Levant (eastern Mediterranean). It was supplied as the dried, partially charred remains of special plants that grow in arid seaside conditions; 'Kali' and 'Soda'. Shipping them this way cut down on weight and volume, and prevented rotting. These plants contain large amounts of sodium carbonates. This is a white powder, chemically identical to what we know as "washing soda." He advises, 

In buying either of these make sure it is richly salted. This may be determined by touching it with the tongue in order to taste its saltiness; but the surest way of all is to do a test in a crucible and to see if it contains much sand or stones, a thing common in this art and very well known by glass conciatori.

He crushes any large pieces of the product in a stone mortar, and sifts the result through a fine screen, ensuring that most of what remains is salt.  

As the common proverb of the art of glassmaking says: a fine sieve and dry wood bring honor to the furnace. Then with any of these sodas, 100 pounds of soda ordinarily requires 85 to 90 pounds of tarso.

Neri sets up large cauldrons of clean water over brickwork stoves, adds the plant product and boils the water. He strains the insoluble parts out and reduces the liquid by evaporation until crystals of the salt start to form on the surface. He skims these off and continues the process. Finally he carefully dries the product. Our glassmaker describes several variations of this process, including one in which he takes extreme measures to ensure the purity of the salt and clarity of the finished glass. In all, this is a task that could easily take several weeks to perform for the amount of frit to fill a single pot for the gaffer to work.

Not content with the established materials, our glassmaker experimented extensively with other plants: 

[U]se the husks and stalks of fava beans after the farmhands have thrashed and shelled them. With the rules and diligence prescribed for the Levantine polverino salt, extract the salt from this ash, which will be marvelous, and from which a frit can be made using well-sifted white tarso, as is described throughout this work. A very noble frit will result, which in the crucible will make a crystal of all beauty. The same may be made from the ashes of cabbages, or a thorn bush that bears small fruit, called the blackberry, even from millet, rush, marsh reeds, and from many other plants that will relinquish their salt. *

*These other plants produce potassium carbonate salts with similar properties to sodium carbonate.

** This post first appeared here 9 December 2013.

Golden Yellow

Yellow Neon Chandelier, 1995

Dale Chihuly.

(Columbus, Indiana Visitors Center). 

"Very few people know how to make colors like golden yellow and solid red well. These are difficult and troublesome in the art of glassmaking, since in making them you must stick precisely to the doses, the timing, the details and the materials as prescribed. The smallest error will cause everything to be ruined, and the colors to be irreparably spoiled. Therefore, you must be on guard not to make mistakes. [1]

So says Antonio Neri in his groundbreaking 1612 book of glass recipes, L’Arte Vetraria. Elsewhere he warns in several places not to add “tartar” to any glass destined for yellow pigmentation. Tartar was a common additive to boost the ‘sparkle’ of a glass because it contained a high level of potassium carbonates. These converted to potassium oxide in the melt, which has a higher refractive index than the usual glass flux, sodium oxide. However, his actual glass recipes tend to contradict this advice. 

Neri says of his “fern glass,” which is entirely potassium based:

…This frit can be given a wonderful golden yellow color provided there is no tartar salt within, as described in the caution, because then golden yellow will not emerge. This crystal is given to a golden yellow that is far more beautiful and pleasant than can be achieved in cristallo made with Levantine polverino salt and with this crystal unlike the other, every kind of job can be done. [2]

“Polverino” was a sodium based plant product used in many of Neri’s glass recipes, which he says was derived from the Kali plant grown in the Levant. The plot thickens when, for yellow, he recommends substituting ‘rocchetta’ another soda based Kali derivative. 

His primary recipe for golden yellow is #46, in which he reveals two ingredients responsible for the color, paradoxically, one of them, in direct contradiction to his previous advice, is tartar: “For every 100 pounds of [glass], add 1 pound of tartar from the dregs of red wine. Use large pieces well vitrified naturally in bottles of wine, because the powder is no good. Crush these raw dregs well, and pass them through a fine sieve. For every 1 pound of these dregs, add 1 pound of prepared Piedmont manganese…” [3] To this he adds the advice that “the powder is always given in parts and given [to the frit], not to the fused glass, because then it will not tint.”

He also offers advice to add more or less pigment depending on the intended use of the glass: more for thin items, less for heavier ones. “For larger [thick] spit beads, it is said that at Murano they reduce the dose of [wine] dregs and manganese by nearly half.”

For Neri’s lead glass, he uses a different combination, this time pairing copper sulfate with iron oxide: “Take 16 pounds of cristallo frit and 16 pounds of lead calx. Mix them well and pass them through a sieve. To this material, add 6 ounces of thrice cooked copper, made with flakes of the kettle-smiths [chapter 28], and 2 pennyweight of iron crocus made with vinegar [chapter 17].” He goes on to advise, “If it leans toward greenishness, add a little iron crocus, which will remove the greenishness and will bring out a yellow color of the most beautiful gold.

Yellow is one of several colors that iron oxide can form in glass, and is used frequently in low-fire pottery glazes. In that realm, it has a reputation as a difficult, unstable color, as Neri alludes to in his warnings. But in modern, higher temperature borosilicate glass, iron oxide is relied on for a nice yellow. In modern soda-lime glass, cadmium, titanium or the exotic praseodymium are more likely choices. They produced bright reliable color that is stable at the higher temperatures of modern operations. In lead glass, selenium is the modern favorite for yellow.

[1] Neri 1612, ch. 45.
[2] ibid, ch 5.
[3] ibid, ch 46.

Carries The Palm

Jesus' entry into Jerusalem, walking on palm leaves.
 Pietro Lorenzetti 1320

For Western Christians, this week began with "Palm Sunday," a feast day that falls on the Sunday before Easter and celebrates Jesus' entry into Jerusalem. His procession is said to have included his followers laying palm tree leaves before him along his path. The connection to seventeenth century priest and glassmaker Antonio Neri is this: In his book L'Arte Vetraria, Neri describes his very best green glass with a colloquial expression; saying the recipe "carries the palm" for all other greens.   

Saint Justina of Padua with a palm frond,
Bartolo Montagna 1490s

In his book, Neri presents a string of recipes for variations of green glass. Finally, in chapter 35, he presents his ultimate green, which he titles: "Another Green, Which 'Carries the Palm' for All Other Greens, Invented by Me." The phrase "carries the palm" alludes to the biblical story of Jesus entering Jerusalem, in which the people welcomed him by laying down cloth and palm branches on the ground in his path. Even before that, the palm branch served as a symbol of victory; in ancient Greece, palm fronds were awarded to victorious athletes. Later in history, Roman lawyers who won a case decorated their doors with palm leaves.

Copper Sulfate (vitriol of copper)

Cristallino was a mid-grade glass made with a soda based plant ash from the Levant which Neri called "rocchetta." For this recipe, he blends it with common glass, and adds red lead oxide to the mix, in effect forming an early version of what we now call lead crystal. He "cleans" the glass by using the well-established technique of flinging the molten glass into a large tub of clean water. This had the effect of "washing out" excess glass salt (flux). In addition, it provided the opportunity to sort through the fragments to remove any undissolved metallic lead. Lead that did not go into the glass had the tendency to collect at the bottom of the clay crucible as lumps of molten metal. It could then eat a hole in the vessel, resulting in a glass-shop disaster, as Neri warns: 

All lead precipitating out of the glass must be removed with diligence, throwing it away, so that it does not make the bottom of the crucible break out, as can happen. Return the glass that was thrown in water to the crucible and leave it to clarify for a day. Then add the color using the powder, made chemically by the dry distillation of vitriol of copper [chapter 31]. Also, add a little crocus of iron, but very little. The result will be a most marvelous beautiful green, the best that I ever made. It will seem just like an emerald of ancient oriental rock, and you can use it in every sort of job.

The "crocus of iron" mentioned above is simply iron oxide or 'rust' as it is more commonly known. The "vitriol of copper" he refers to is copper sulfate. Neri forms it in a laborious process that involves cutting copper sheet into small, coin-sized pieces, mixing it with sulfur, heating in the furnace and then reprocessing it several times. The result is then added to water and the soluble part is further processed, filtered and evaporated. The final product is a pure blue crystalline material that has uses for our alchemist that go far beyond glassmaking, as he alludes to in the final sentence of the book:

Although I have placed here the way to make this powder with much clarity, do not presuppose that I have described a way to make something ordinary, but rather a true treasure of nature, and this for the delight of kind and curious spirits.

*This post first appeared her in a slightly different form on 25 October 2013.

Roasting the Frit

Diderot & d'Alembert, L'Encyclopédie (1772)
Raking Out Roasted Frit.

Making glass from raw materials involves several steps. In his 1612 book on glass- making, L'Arte Vetraria, Antonio Neri breaks the process down into parts so that, "given a bit of experience and practice, as long as you do not purposely foul-up, it will be impossible to fail." Pure white sand, or preferably quartz river stones which Neri calls "tarso" is broken up and pulverized into a fine powder. The initial work can be done by heating the stones in a furnace, then dropping them into a vat of clean cold water, where they will fracture due to the thermal shock. The process was often repeated multiple times. From there, the pieces are pulverized in a stone mortar and pestle. Stone, because metal tools would contaminate the quartz, and in the end tint the glass. Finally, a powder is obtained by grinding with a stone tool on a flat granite "porphyry stone." This powdered quartz is the main ingredient of glass.

The second critical ingredient is the flux, what Neri calls "glass salt" or "soda." This can be obtained from mineral sources, but European glassmakers in the seventeenth century extracted all their salt from certain plants. The powdered quartz was mixed with the salt and a third ingredient, which is critical, lime. Lime is simply calcium oxide used by builders to make cement. It is nothing more than pulverized seashells roasted to a high temperature. Neri advises using two pounds of lime for every hundred pounds of salt. He specifies that it should be added to all his frit recipes, but it is not clear that he understood its critical importance; without lime, the glass would be subject to attack by mere water, eventually decomposing. This mixture of soda, lime and silica when heated in a kiln would chemically react forming "frit." The combined materials were raked around in a kiln for a long period (many hours) and finally formed nut sized pieces. It was cooled and heaped into piles in dry cellars where it was aged for a time. This is where some chemical "magic" in glassmaking takes place. The glass salt or soda dramatically lowers the melting temperature of the quartz, all the way down to a point that was easily achieved in a wood fired furnace. When a batch of glass was made, the aged frit was then melted in furnace crucibles and skimmed to remove excess salt, which floated on the surface; it could foul the glass, and smelled terrible. The melted glass, now ready to work, was sometimes colored and finally made into objects by gaffers. 

Neri obtained his glass salt from products shipped by traders from the Levant (eastern Mediterranean). It was supplied as the dried, partially charred remains of special plants that grow in arid seaside conditions; 'Kali' and 'Soda'. Shipping them this way cut down on weight and volume, and prevented rotting. These plants contain large amounts of sodium carbonates. This is a white powder, chemically identical to what we know as "washing soda." He advises, 

In buying either of these make sure it is richly salted. This may be determined by touching it with the tongue in order to taste its saltiness; but the surest way of all is to do a test in a crucible and to see if it contains much sand or stones, a thing common in this art and very well known by glass conciatori.

He crushes any large pieces of the product in a stone mortar, and sifts the result through a fine screen, ensuring that most of what remains is salt.  

As the common proverb of the art of glassmaking says: a fine sieve and dry wood bring honor to the furnace. Then with any of these sodas, 100 pounds of soda ordinarily requires 85 to 90 pounds of tarso.

Neri sets up large cauldrons of clean water over brickwork stoves, adds the plant product and boils the water. He strains the insoluble parts out and reduces the liquid by evaporation until crystals of the salt start to form on the surface. He skims these off and continues the process. Finally he carefully dries the product. Our glassmaker describes several variations of this process, including one in which he takes extreme measures to ensure the purity of the salt and clarity of the finished glass. In all, this is a task that could easily take several weeks to perform for the amount of frit to fill a single pot for the gaffer to work.

Not content with the established materials, our glassmaker experimented extensively with other plants: 

Use the husks and stalks of fava beans after the farmhands have thrashed and shelled them. With the rules and diligence prescribed for the Levantine polverino salt, extract the salt from this ash, which will be marvelous, and from which a frit can be made using well-sifted white tarso, as is described throughout this work. A very noble frit will result, which in the crucible will make a crystal of all beauty. The same may be made from the ashes of cabbages, or a thorn bush that bears small fruit, called the blackberry, even from millet, rush, marsh reeds, and from many other plants that will relinquish their salt. *

*These other plants produce potassium carbonate salts with similar properties to sodium carbonate.

** This post first appeared here 9 December 2013.