Early Modern Glass Furnace

From "De re metallica" 

Agricola (Georg Bauer) 1556.

In the seventeenth century, glass furnaces represented a pinnacle of technology. True, the ability to achieve the high temperatures required to melt glass had been around for centuries – high enough to melt gold, silver and copper as well. What made the glass furnace remarkable was its refinement. It made efficient use of its hardwood fuel and was able to maintain a controlled, even temperature long before any thermometer could measure it. In fact, in the early seventeenth century, Galileo was only just beginning to use glass bulbs and tubes to measure differences in ambient room temperatures.

In Florence, the construction used was typical of the time throughout Europe, called a "beehive" furnace because its shape resembled the elongated dome of a beehive. A double wall, built of fire resistant bricks, provided further insulation, trapping heat inside. Vertically, the furnace was divided into three levels, each forming a wide open chamber. The bottom space was used to build the fire, and had one or two openings to the outside, used to add wood fuel, rake the coals, or shovel out ash. The second, central level was where the pots of glass resided. A central hole or "eye" on the floor directly exposed the fire pit below. The space directly next to the eye was the hottest, and temperature could be further controlled by moving the crucibles farther away or closer to the eye. A number of openings in the wall allowed gaffers access to the glass pots, and at least one larger opening was used to place new crucibles, or rearrange the existing ones. The upper chamber was used to control the draft, and sometimes for annealing. Again, a central hole in the floor of this (top) level allowed exhaust gasses to leave the glass chamber and an opening to one side vented the exhaust.

In his book, L’Arte Vetraria, Neri is careful to stress that only dry oak or other hardwood should be used because it burns cleanly, and will not deposit ash or creosote in the glass.

The furnace should have dry wood, hard wood of oak because soft wood tinges the furnace and does no good. Stoke it steadily and continuously so that the flame is always clear, and there is never any smoke, which is very important in order to make a beautiful cristallo.

Once a finished piece of glassware is made, it must be allowed to cool slowly, over a period of many hours. This was often accomplished by building a long enclosed horizontal trough that connected to the furnace. A draft opening at the far end allowed heat from the furnace to be drawn in, and finished pieces were placed in a pan at the furnace end and then slowly pulled by a chain further and further down the trough toward the cooler end. This "annealing" process ensured the glass would not develop stresses and crack as it cooled.

Although Neri does not concern himself with the vagaries of furnace construction in the book, it is clear that he did possess considerable knowledge on the subject. Several of his unconventional methods for making pigments for glass involve taking bricks out of the furnace wall to stash chemicals for long term exposure to the heat.

Take small pieces of copper and put them inside the arches of the furnace. In that place, they will be within the walls. Leave them that way until each piece of copper is well calcined, using a simple fire.

While it is true that artisans of the early seventeenth century did not possess the same understanding of nature that we now enjoy, they did have a working knowledge that served them very well. It was backed by a theoretical framework that was quite sophisticated and was consistent with what could be observed and measured at the time. This is no different from our own modern understanding of nature: sophisticated and consistent with what we can observe and measure.

*This post first appeared here 24 January 2014

The Duke's Oil

Trajan's Column, Rome
Giovanni Battista Piranesi (1758)

In the seventeenth century, alchemy was a dangerous business. Yes, there were risks of sanctions by the authorities, which could be very harsh, but great dangers also lurked in the chemicals themselves. Some like lead and mercury accumulated in the tissues slowly, over a period of years, others could kill a man within a few minutes. Cardinal Francesco Maria del Monte had personal knowledge of just how deadly the products of alchemy could be.

In Rome, Del Monte was the unofficial ambassador to Florence and the Medici family. He regularly greeted dignitaries from around Europe and dazzled them in his sumptuous palace. He was an avid glass collector, a patron of the arts and more quietly a dedicated student of alchemy. He was a lifelong friend to Don Antonio de' Medici and visited the prince's laboratory in Florence several times. This is where Antonio Neri was making glass early in his career. Later, Neri worked at a secondary Medici glass furnace in Pisa, where the cardinal had fancy glass table service made for the Vatican.

About a two mile walk from Saint Peter's Basilica, over the Tiber River, directly toward the Colosseum, is Trajan's Column. It commemorates Emperor Trajan's victory in the Dacian Wars at the beginning of the second century. It displays a scroll in base relief that winds all the way from the pedestal to the capital. The monument is large enough to contain an internal staircase leading to an observation platform at the top. In 1587, it was crowned by a bronze statue of Saint Peter that still stands today; the initial model was sculpted by artist Tommaso della Porta, who was under the patronage of Cardinal Del Monte. 

Giovanni Baglione picks up the story in his book Lives of Painters, Sculptors and Architects:

That man [della Porta], I think, suffered mentally and it showed at the end of his days. When he felt some kind of tingling in his abdomen, he went to the Cardinal del Monte his friend and master and asked for some of the "grand duke’s oil" that he hoped would relieve the tingling. The Cardinal indulged him; gave it to him and said that he should apply it only to the wrists and only a little, because the oil was potent and it could make him feel sick. He took it and went back to his house and after dinner he sent for the barber, to administer the medication, and while the messenger went on, Tommaso impatient and simpleminded, applied the oil himself and instead of touching the wrists, as the Cardinal had instructed, he lathered the arms, chest, body and entire abdomen, so that the powerful oil went to the heart and in fact killed him. The barber arrived to medicate him, found him dead and all attempts at revival were in vain. Tommaso della Porta, was buried at Santa Maria del Popolo.

The "grand duke's oil," was widely known, and widely cited in references throughout Europe well into the 19th century. Its other name was oil of tobacco – essentially a distillation of almost pure nicotine. In very small doses, it acts as a stimulant of the central nervous system, in slightly higher doses it is a narcotic, even greater, but still relatively small amounts act as a quick and lethal poison absorbed directly through the skin. Ingesting a single pill capsule of typical size full of pure liquid nicotine is more than enough to kill an adult in short order.

This story has one final twist. Antiques dealer Domenico Lupo was one of the men present at the reading of Della Porta's will on 7 March 1607. Twenty-five years later, an inventory of Lupo's assets listed a "small figure half old and half new that is said to be of Prior Ant. Neri," either the glassmaker or possibly his great uncle. 

* This post first appeared here 5 February 2014. 

Botanical Gardens

Rudolf  II as "Vertumnus"(c. 1590)

Giuseppe Arcimboldo.

In 1543-44 new botanical gardens were founded in Pisa; L’Orto Botanico was its Italian name. It was the very first garden devoted to the research of plants. Literally within a year, similar gardens sprung up in Padua and Florence, and many other cities followed shortly thereafter. Exotic foreign species as well as important local plants were grown, studied, harvested distilled, and imbibed. These horticultural stations became centerpieces of medical programs throughout Italy, and then greater Europe. The concept of herbal (“simples”) gardens was centuries old. Almost every monastery, convent and hospital maintained a space to grow the plants they needed to transform into medicines for care of the infirmed. The grafting of fruit trees was actively practiced since before Roman times, but these new gardens were specifically planted as research spaces and run by universities. 

When Neri Neri, the father of glassmaker Antonio Neri, studied medicine at the Studio Fiorentino  in the mid 1550s, there can be no doubt he spent time at the gardens in Florence, and quite possibly at the ones in Pisa. (The Pisa gardens were moved twice before arriving at their current location in 1591). This was a period of vigorous expansion in the field of herbal medicine. Competition was fierce to obtain and study medicinal plants from around the globe. Cosimo I de’ Medici poured money into the medical school in Pisa, attracting students and faculty from around Europe. In 1554 famed botanist and physician Andrea Cesalpino took over the Pisa gardens  from his teacher, Luca Ghini, who first built them. 

In 1602, Neri was to be found working alongside Niccolò Sisti at the grand duke’s secondary glass furnace along the Arno River in Pisa. According to Neri’s own account, Pisa is where he worked on ferns as an alternative plant salt for glass and mentions many other plants with which he experimented: 

Set about making ash in the way previously described, however use the husks and stalks of broad beans after the farmhands have thrashed and shelled them. The same may be made from the ashes of cabbages, or a thorn bush that bears small fruit, called the blackberry, even from millet, rush, marsh reeds, and from many other plants that will relinquish their salt.

In a letter to Neri from his friend Emanuel Ximenes, the Antwerp based Portuguese banker expressed surprise that Neri was able to devise a fern based glass salt recipe so quickly. In all likelihood, Neri would have had access to the botanical gardens and the small adjacent laboratory located just a few blocks from the glass furnace. In the period of time the glassmaker spent there, the directorate of the gardens changed hands from Francesco Malocchi to Marco Cornacchini. Both of these men avidly pursued new botanical based cures, and corresponded internationally. 

In his Glassmaking book, L’Arte Vetraria, Neri devotes a number of recipes to making paint pigments from flower blossoms. While he could have easily obtained his stock material from any number of sources, the botanical gardens would have certainly provided a convenient cache of many different varieties.

In the winter of 1603-4 Neri traveled From Pisa to visit his friend in Antwerp. If he followed Ximenes suggested route, he would have passed back through his native Florence, then on to Venice where he would meet up with a caravan of merchants on their way to the Frankfort spring fair, and then on to Antwerp by river. Upon his return to Italy, seven years later, he wrote his glassmaking book, but then devoted himself fully to alchemy and medicine. In January of 1614, in what might be the very last manuscript he worked on before his death, he wrote about some recipes “copied from an old book here in Pisa.” At that time, the director of the botanical gardens was Domenico Vigna, who continued to direct the gardens on and off until 1634.

It would be interesting to know how Neri the alchemist thought about his raw materials. Did he see all the possibilities of what could be made with them? For instance, how did he approach a towering pile of May ferns, large enough to produce a hundred pounds of ash, or a giant sack of rose petals? Did he ever lean forward and breathe in the delicious musty aroma? Did he ever dig in with his hands and bury his face in an arm-load of soft, pure color? How could he not?

*This post first appeared here 22 Jan 2014.

Fabergé and Purpurine

Fabergé c.1900. Purpurine cherries,
nephrite leaves, gold stalk, rock crystal pot.

Peter Carl Fabergé is known the world over for producing elaborate jeweled fantasy eggs for the Russian royal family in the late nineteenth and early twentieth centuries. [1] The artisans of his firm made use of a wide variety of exotic and precious materials in the execution of their commissions and later in items made available to the general public. Among the most exotic and sought after were objects made with an opaque bright red stone-like material known as ‘purpurine’. This was a glass based concoction whose composition was kept a tightly guarded secret. In fact, it was so tightly guarded that the formula was subsequently lost. Purpurine was typically cast into blocks which were then sawed and carved using traditional lapidary and gem carving techniques. The final appearance was of an unknown exotic mineral.

Red Glass Beads, 1st cent. BCE, Tissamaharama, Sri Lanka

The origin story of purpurine begins much earlier than Fabregé, in fact, not hundreds but thousands of years earlier. “The art of making this type of glass seems to have originated in India; glass beads of a similar material have been found in the Indus Valley and were dated to the late 2nd millennium BCE.” [2] In southern Sri Lanka deep red opaque glass beads have been found dating to the first millennium BCE; these turn out to be closely related to purpurine, through a long glassmaking tradition. [3] A version of the bright red glass was made in the Egyptian- Roman era. The first century CE historian Pliny the Elder noted that in Greek it was called ‘haematinon’ or blood-red ware. [4] He implied that this specialty glass, was routinely produced in Rome and indeed archaeologists have recovered numerous examples. The glass was used in a wide range of applications from dinner plates to pieces of elaborate mosaics. Eventually, though, the method of making haematinon was forgotten and remained so for several hundred years.

A small (1cm) Medusa's head in
opaque red glass c.1st. cent. CE.

The Renaissance era had been marked by a strong motivation to recover lost knowledge of the ancient world, but many challenges were beyond the technology of the time. However, attempts were made that eventually led to success.  In the second half of the 16th century, Pope Gregory XIII instituted the Vatican mosaic studio to decorate the new Saint Peter’s Basilica, begun by Pope Julius II in 1506. As an aside, this workshop continues today, repairing and conserving the ceilings of St. Peter’s. [5] Having quickly exhausted local talent in Rome, Gregory brought in Venetian masters to teach the art. With the mandate to make the mosaics appear as if painted, the studio developed many new formulations for the glass tesserae – the individual tiles used to form mosaics. It was in this environment that the deep red purpurine [Ital: porporino] was eventually rediscovered.

C. 1st cent. BCE/CE Roman bowl (patella cup) in
red opaque glass (haematinon).

It is still an open question whether the secret was discovered in Rome or brought there. There is evidence that the fabled red glass was being produced in Venice in the eighteenth century and possibly earlier.[6] One (Swedish) source credits Vatican studio employee Alessio Matteoli, in the 1700s, when he oversaw the development of many new colors. In the early 1800s, interest rekindled in the ancient material and by then, analytical methods were up to the task of finding their composition. German chemist, Martin Heinrich Klaproth, analyzed haematinon from the Villa Jovis, a first century palace built by Roman emperor Tiberius on the island of Capri in southern Italy. [7] He correctly found copper, but incorrectly assumed the material was glassy slag, a byproduct of the smelting process. Later, in 1844, Schubarth did further work indicating haematinon was, in fact, a true glass. [8] King Ludwig I of Bavaria intended to build a reconstruction of a Pompeian villa for educational purposes. He assigned Max Joseph von Pettenkofer to the task of rediscovering the method of manufacturing the antique “blood glass,” and the young chemist reported success in 1853. [9] His process fused standard alkali-lead glass with copper oxide and magnetite in the presence of small amounts of magnesium oxide and carbon, followed by very slow cooling of the resultant mass, which would then take on a deep red color.

Roman Mosaicist
Michelangelo Barberi, 1809.

Other sources name one of two students of the famous Roman mosaicist Michelangelo Barberi (1787–1867). Barberi had a long standing relationship with the Russian royal family and accepted Russian pupils at his studio in Rome, he even set up a mosaic shop in St. Petersburg at the request of Tsar Nicholas I. [10] In 1846, these two pupils of Barberi, brothers Giustiniano and Leopold Bonafede were called to St. Petersburg by the tsar to work for the royal court. Giustiniano (1825-66) had served as head chemist at the Vatican studio and both would attain that post for the tsar at the Russian Imperial Glassworks. It is Leopold (1833-78) who is now most often credited with the invention of purpurine as a recreation of the fabled haematinon. His formulation was based on a standard potash lead crystal.

Purpurine taza made at the Russian
Imperial Glassworks, c.1867.
(Shown at Paris Exposition)

The first documented uses in objects of art were five entries of the Imperial Glassworks at the Paris Exposition Universelle in 1867, for which the glassworks was awarded gold medal status. [11] “After Bonafede's death in 1878, purpurine continued to be made at the factory under the direction of the chief chemist, S. P. Petuchov.” [12]

In 1882, after considerable training and apprentice work, which began when he was a teenager, a 46-year-old Peter Carl Fabergé fully assumed control of his father’s small jewelry shop in St. Petersburg. Within a short time, he was supplying the royal family with his exquisite eggs and many other items made by a growing assemblage of master craftsmen. The first use of purpurine by the Fabergé shop occurs early in Carl’s tenure, perhaps as early as 1880. Initially, they use material supplied by Petuchov at the Imperial Glassworks. Over a period of years, though, the Fabergé shop developed its own recipe based on soda lead glass, more similar in composition to the ancient samples of haematinon.[13]  Other isolated examples of purpurine are known to exist made by competitive jewelers of the time, but no documented recipe has been found. [14] Apparently, Petuchov took the Imperial Glassworks formula for purpurine to his grave. As fame grew for Fabergé, their version is the one that became familiar to a growing clientele in Great Britain and in the United States. When the February Revolution of 1917 brought an end to the Romanov dynasty in Russia, Carl Fabergé fled the country, his company disbanded. In the west, the Fabergé name only multiplied in prestige among the elite and wealthy and items made with purpurine continue to command stratospheric prices.

Significant analytical work has been done on the ancient haematinon as well as purpurines of the Imperial Glassworks and of Fabergé. [3,5] The technical differences could easily be the subject of a separate treatment; suffice it to say that knowing the composition of a glass is not the same as knowing the recipe. (Just as knowing the composition of a cake does not mean that one can bake it.) The exact method for making the glass must have involved a long period in which snowflake-like crystals of cuprous oxide (Cu2O) would be encouraged to form, grow and spread throughout the glass forming a tightly interlocking network in the glass. One interesting point is that unlike many other opaque glasses, the ingredients of purpurine do not include a discrete opacifier; it is a clear glass base, which is so loaded with deep red cuprous oxide crystals that light does not pass through even small or thin pieces of the material. Another point is that this glass was not suitable for blowing on a blowpipe and therefore did not take forms typically expected for glass. Perhaps because of this, it has been largely overlooked.

The history of purpurine is a reminder of the fragility of human knowledge; it was discovered in ancient times, lost, rediscovered and lost again in modern times.


[1] Peter Carl Fabergé =Карл Густавович Фаберже. For more, see Abraham Kenneth Snowman, The Art of Carl Fabergé, Faber & Faber, 1974.(original ed 1953). Also see
 https://en.wikipedia.org/wiki/Peter_Carl_Faberg%C3%A9
[2] Gowlett, J.A.J.: High Definition Archaeology: Threads Through the Past, Routledge, 1997, pp. 276–277. Quoted in https://en.wikipedia.org/wiki/Purpurin_(glass)
[3] Rösch, Cordelia; Hock, Rainer; Schüssler, Ulrich; Yule, Paul; Hannibal, Anne. “Electron Microprobe Analysis and X-ray Diffraction Methods in Archaeometry: Investigations on Pre-Islamic Beads from the Sultanate of Oman” in: European Journal of Mineralogy, 9 (1997), 763–783. (Specifically, beads found at Tissamaharama, pp. 771,772). http://archiv.ub.uni-heidelberg.de/propylaeumdok/volltexte/2009/305
[4] Natural History, xxxvi, LXVII, 198.
[5] For more, see http://www.30giorni.it/articoli_id_10283_l3.htm
[6] RR Harding, S Hornytzkyj, A. R. Date. “The composition of an opaque red glass used by Fabergé”in the Journal of Gemmology, 1989. No.5, pp. 275-287.
[7] Klaproth M.H., Beiträge zur chemischen Kenntnis der Mineralkörper Vol. VI (1815), p. 136
[8] Schubarth. "Einige Notizen über rothes und blaues Glas." Journal für Praktische Chemie Vol. 3 (1844), pp. 300-316
[9] Pettenkofer, M. "Ueber einen antiken rothen Glasfluss (Haematinon) und über Aventurin-Glas." Abhandlungen der naturw.-techn. Commission der k. b. Akad. der Wissensch. I. Bd. München, literar.-artist. Anstalt, 1856. Also see https://en.wikipedia.org/wiki/Purpurin_(glass)
[10] Alessio Matteoli https://nononsensejewellery.wordpress.com/tag/purpurin-faberge/ , for more on Matteoli see http://www.aiellomosaics.com/about-mosaics/techniques-and-materials/roman-or-byzantineglass-or-marble-tilesmicromosaic-or-glass-enamels/ .  On Michelangelo Barberi, see Renata Battaglini Di Stasio, “Michelangelo Barberi” in Dizionario Biografico degli Italiani – v. 6 (1964)  http://www.treccani.it/enciclopedia/michelangelo-barberi_(Dizionario_Biografico)/
[11] Catalogue Special de la Section Russe a l'Exposition Universelle de Paris en 1867, p. 44, Classe 16, no.111.
[12] See http://art.thewalters.org/detail/77444/pair-of-tazzas/
[13] Op cit. RR Harding, S Hornytzkyj, A. R. Date, 1989.
[14] For more on competitive jeweler’s purpurine, see: Géza von Hapsburg: “Some of Fabergé’s Other Russian Competitors” in Fabergé, Imperial Craftsman and His World, London: Booth-Clibborn, 2000, pp. 323-325.

Cousin Philip Neri

Saint Philip Neri,  holding lilies, the symbol of Florence

attr. unknown,prob. after Giovanni 
Francesco Barbieri (Il Guernico)

In the final quarter of the seventeenth century, a certain holy man in Rome practiced charity in its humblest form. A native of Florence, a man named Filippo Neri (1515-1595) made visits every day to plague victims in the hospitals. He prayed for patients in their last hours and brought food for those abandoned by their families. He walked among the poor and destitute, eating just from the alms he received. He lived what he preached and set an example of Christianity stripped of pride and envy. In unconventional style, he led walking tours of the churches in Rome. Although the practice of venerating the living as saints received strong discouragement by the Church, Filippo Neri nevertheless realized effective sainthood during his lifetime. His followers credited him with numerous miracles.

Conventional history places the exact location of Filippo Neri's birth in Florence on the south side of the Arno. However, local folklore suggests an alternate location: in one of two rooms of the same Borgo Pinti house later owned and occupied by Antonio Neri's family. The common family name of Neri naturally leads to the question of whether or not the saint and the glassmaker were of common ancestry. In fact, they may well have been related. Antonio's father, Neri Neri, maintained that his own father, Jacopo, was a cousin to the holy man.

A full-length image of Filippo Neri himself appears in a corner of the Neri chapel, On Borgo Pinti, steps from the family homestead. Giovanni Cinelli, writing in 1677, tells us of Neri di Jacopo (Neri Neri):

It was his intention to dedicate [the chapel] to his relative Filippo Neri; it is possible that Jacopo di Neri, father of M[esser] Neri Neri was the cousin of Filippo Neri then still living, today Saint Philip. But [the dedication] was not to be, because in pressing to oversee its completion and delays in the canonization of the Saint, the dedication was changed to Nereo and Achilles, which was finished by Alessandro per the will.

Because the canonization was delayed, it would have been inappropriate to dedicate the chapel to Filippo, so two of his favorite saints were substituted.

The assertion that Neri the medical doctor and Neri the holy man were true blood relations has yet to be verified. However, there are positive signs: the saint's well-established genealogy meshes well with records of Antonio Neri's family housed at the state archives in Florence. In fact, both sets of records—of the alchemist and of the saint—share a single file in the archives. These documents indicate a common ancestry at the level of third cousins. The elder Jacopo Neri and Filippo Neri (later Saint Philip) appear to have shared a great-great-grandfather. It is a remote connection, but one that was a source of  pride for Antonio’s father.

There is also a notable similarity of family crests; the shield of Saint Philip Neri features three stars on a blue field, that of Antonio Neri's family features  a  banner with three stars against a blue rampant lion. The Saint's genealogy is well established, but the matter is complicated in that Antonio's branch of the family left Florence around the start of the sixteenth century. Here we lose track of them for one generation. Regardless of the difficulties, there is mounting evidence that Antonio's fourth-great-grandfather, Michele di Neri, was the brother of Saint Philip's second-great grandfather Ser Giovanni di Neri. A further association with Filippo Neri lies with Antonio Neri's maternal grandfather, Francesco Parenti, who served as attorney for the saint’s sister Caterina in the execution of the holy man's will.

Filippo Neri was unusual for his time. He was a champion of the common man, and he was humble to a fault; not a leader by force, by wealth, nor by charisma, but by gravitas. Antonio Neri's father seems to have been a man from the same mold, as exemplified by the absence of self-important declarations or artifice. He admired Filippo Neri, and we can guess that he shared the holy man's philosophy. Filippo never wanted  and protested strenuously against any aggrandizement. We see this trait follow through with Antonio. In his manuscripts and in the book on glassmaking, there is no evidence of boasting, or name-dropping, nor claim of superiority. What we see is a humble quest to understand nature, and to be of service to mankind.

* This post first appeared here on 3 February 2014.

Alberico Barbini

The island of Murano , circa 1600

attributed to Danckerts

In the early seventeenth century, Antonio Neri began preparing batches of glass for artisans of the royal family in Florence, Italy. This was a specialist vocation undertaken by alchemists, which by schooling, Neri was. His job as “conciatore” involved procuring the ingredients, preparing, mixing and melting them and working with the glass artisans, adjusting the consistency and colors for the work being done. It was a position that carried great prestige, and Neri’s book on glassmaking [1] would cement his name in history. 

Shortly before Neri was born, in 1576, the grand duke of Tuscany, Cosimo I de’ Medici, brokered a special deal with the doge of Venice to have master glass artisans come to Florence and teach their secrets. These men were from the island of Murano; the most famous center of glassmaking anywhere. There is only scant evidence that Neri himself traveled to Venice and perhaps only once, but there is no doubt that he benefited greatly from the knowledge of Muranese workers in Florence, Pisa and Antwerp during his lifetime. 

Over the intervening centuries, the title of the glass batcher changed, but the tradition and prestige of glass formulation continued well into the middle of the twentieth century. In fact, even today, among the small glass manufacturers that compose the studio glass movement, the glass batcher is considered to be something of a modern alchemist; keeper of the arcane knowledge of  the chemicals and amounts necessary to produce special colors and adjust properties of the glass.

Now, fast forward four centuries from Neri's Italy; in the early 1920s, a Milanese lawyer named Paolo Venini partnered with a Venetian-born antique dealer friend, Giacomo Cappellin, to start a new glass factory on Murano. [2] Even as recently as this, the glass batcher still held a respected position both within the factory and the community. Through several incarnations over the next half century Venini grew a world-wide reputation for innovative designs, of which color played an important part. They are specifically associated with the fazzoletto (handkerchief) style vase and the incalmo technique of fusing two or more colors of glass seamlessly in a single furnace-blown piece. 

In 1925, Cappellin split from Venini and took many of the craftsmen with him, in 1933 the new business was acquired by Pauly & C. Again, chemical knowledge and the artistry of reproducing ancient colors made a worldwide reputation. [3] As ownerships changed hands like cards in a game of poker, artisans shuffled between factories. It is easy to lose track of the individual glassworker. Even for a period so recent, many records exist only in the heads of the family members still living on the island. 

In 1956 the Stazione Sperimentale del Vetro (Experimental Station for Glass) was started on Murano with the mandate to preserve and promote the technical aspects of Italy’s glassmaking heritage. [4] The new institution was regarded by some traditionalists with great suspicion, but as we will see, others embraced the resource.

I recently sat down with renowned glass artist Emilio Santini, who today carries on a six-centuries-old family tradition in glasswork. [5] Emilio had recently called home, to Murano, which led to his father’s recollection of an uncle, who worked making color for Venini and Pauly. Here Emilio recounts the conversation:

Alberico Barbini was the uncle of my father, Mario Santini and the man in charge of making the glass batch “partie” (Venetian) “partite” (Italian). He was the brother of my grandmother, Delfina Barbini. He was not the only one [in my family] who worked for Venini in the early days but the most respected. At Venini he worked formulating glass after another great batch maker, [Albino] Carrara. 

In the early to mid [twentieth] century the batch maker still held an important position in the factory, not like now, you know, and he kept his formulations quite secret, although this relative of mine, Alberico, was smart enough to use the most modern technology available at that time. 

He was different from other batch makers in that when the Stazione Sperimentale del Vetro opened, he made extensive use of it in reproducing colors. At that time, and even now to an extent, the institution was not seen as good for traditional Murano glassmaking. 

He later moved on to Pauly where he was in charge of reproducing the glass colors that were in use in the seventeenth, eighteenth and nineteenth centuries. First, he assisted in remaking broken or missing pieces in private collections, then later in making reproduction antique stemware at Pauly that was impossible to distinguish from the originals. 

You must realize that all this does not come from documents but from the memory, still very sharp and lucid, of my father.

[1] L’Arte Vetraria, (Neri 1612).
[2] Paolo Venini http://en.wikipedia.org/wiki/Paolo_Venini also see https://www.facebook.com/pages/Venini/198475426829887
[3] Pauly & C. Compagnia Venezia Murano http://en.wikipedia.org/wiki/Pauly_%26_C._%E2%80%93_Compagnia_Venezia_Murano
[4] Stazione Sperimentale del Vetro  http://www.spevetro.it/indexENG.htm
[5] Emilio Santini http://www.cmog.org/bio/emilio-santini
* This post first appeared here on 25 Feb 2015.

Incalmo

Incalmo vessels by Tapio Wirkkala for Venini.

In this post, we will explore one of the classical techniques of glass art. Along with filigrana, latticino, reticello and pezzato, incalmo is a classical Venetian technique well established in the art, even if poorly understood by many outsiders. 

‘Incalmo’, in Venetian dialect literally means “graft” as in joining two plants. That is a pretty good description of how this effect is achieved; think of a vase whose bottom-half is one color and top is another. The glass artist blows two separate bubbles of glass, opens them and joins them together to form a single bubble. It is a difficult operation because the two open lips must be exactly the same size to join properly. The process can be continued to add more colors; virtuoso pieces may include several sections, each a different color. In addition, the position of the iron rod that the artist uses to hold the bubble can be changed while the piece is under construction, leading to asymmetrical effects.

16th century incalmo plate,
unknown artist.

The above description is the classical way of achieving incalmo, but modern materials and equipment allow artists to achieve a similar effect with considerably less skill. For instance, precise diameter glass tubing is now available in a wide variety of colors. This can be cut into rings with a saw, then stacked in a kiln and fused together. From there, this “prefabricated incalmo tube can be worked by traditional methods. Whether or not this meets the definition of true incalmo depends entirely on whether one focuses on the method or on the end result.

9-10th century incalmo vase,
Syria or Iraq.

The name ‘incalmo’, was applied to glass in the first half of the twentieth century by the Venini factory on Murano, in Venice. [1] However, both the word and the method are much older. The Venini artisans revived the technique to great acclaim, but Venetian examples date from the sixteenth century and Islamic examples from ninth century Syria have also survived. It is not hard to imagine that this joining technique was experimented with shortly after glassblowing became common around the first century BCE. However, what is truly amazing is that any of these early examples survived to be sold to customers without breaking in the cooling process. The reason for this is a technical issue that we have not discussed yet.

All glass expands a little when it is heated and shrinks when it cools. Different formulations of glass generally expand by differing amounts. When a single piece incorporates more than one type of glass, and the thermal expansions differ significantly, the result is disaster. After the piece is finished it is placed in a kiln where it slowly cools back to room temperature. Because of the mismatch, one area wants to shrink more than the adjacent area and the glass cracks along the join. The expansion and contraction is microscopic, but it is enough to ruin hours and hours of work, leading to much gnashing of teeth the morning after, when the finished work is inspected. 

The Venini glass masters had the benefit of this knowledge, but for earlier artisans, trial and error must have played a big role in determining which formulas were compatible. Different colors mean different metallic additives and to match expansion other ingredients would need to be adjusted. Today, manufacturers produce glass in a series based on expansion; artists can be relatively sure that two different colors from the same series can be “grafted” and not self-destruct when cooled.

[1] I have not absolutely confirmed this, but authoritative secondary references credit Venini, and I can find no mention to "incalmo" as a glass technique prior to the twentieth century.